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Apricus OG-300Solar Water Heating SystemInstallation and Operation ManualUSA Edition(Revision 1.5 - July 2011)Apricus makes serious efforts to reduce

Manifold & HeaderManifold & HeaderCopper Header Material>99.93% CopperReference Grades: T2, C11000, CDA110, C102, ECu-58Brazing Rod Materia

Appendix 12 (DOWFROST Specifications)DOW FROST HEAT TRANSFER FLUIDMANUFACTURERThe Dow Chemical CompanyThermal Fluids Business100 Larkin CenterMidland,

Thermal 40 0.247 0.225 0.204 0.184Conductivity 180 0.279 0.249 0.221 0.195Btu/(hr•ft2)(°F/ft) 250 0.279 0.248 0.219 0.192Specific Heat, 40 0.909 0.872

Appendix 13 (DOWFROST MSDS) Product Name: DOWFROST* Heat Transfer Fluid Issue Date: 11/05/2007 Print Date: 12 May 2010 * Indicates a Trade

Product Name: DOWFROST* Heat Transfer Fluid Issue Date: 11/05/2007 Page 2 of 7 Ingestion: Very low toxicity if swallowed. Harmful effects not an

Product Name: DOWFROST* Heat Transfer Fluid Issue Date: 11/05/2007 Page 3 of 7 Personal Precautions: Use appropriate safety equipment. For additi

Product Name: DOWFROST* Heat Transfer Fluid Issue Date: 11/05/2007 Page 4 of 7 9. Physical and Chemical Properties Physical State Liquid Color

Product Name: DOWFROST* Heat Transfer Fluid Issue Date: 11/05/2007 Page 5 of 7 Reproductive Toxicity For the major component(s): In animal studi

Product Name: DOWFROST* Heat Transfer Fluid Issue Date: 11/05/2007 Page 6 of 7 This information is not intended to convey all specific regulator

Product Name: DOWFROST* Heat Transfer Fluid Issue Date: 11/05/2007 Page 7 of 7 Intended as a heat transfer fluid for closed-loop systems. This p

Appendix 14 (J.C. Whitlam Solar Hi-Temp Specifications)SOLAR HI TEMP www.solarhitemp.com J.C. Whitlam Manufacturing Co.!"#$#!%&'!()*!Ɣ!

Weight4.4 lb (2 kg)Glass MaterialBorosilicate Glass 3.3Absorber Material Graded-index coating Al-N on Al on glassThermal Expansion3.3x10-6 •CAbsorptan

Appendix 15 (J.C. Whitlam Solar Hi-Temp MSDS)MATERIAL SAFETY DATA SHEETHMIS CODES:H F R P10 0 AMay be used to comply with OSHA’s HazardComm unicat

Section V - Reactivity Data SOLAR HI-TEMPHEAT TRANSFER AND ANTI-FREEZE SOLUTION Stability:Unstable:Conditions to Avoid: N/AStable: XIncompatibility

Appendix 16 (DOWFROST HD Specifications)Typical Concentrations of DOWFROST HD FluidRequired to Provide Freeze and Burst Protectionat Various Temperatu

Saturation Properties of DOWFROST HD Fluid at 50%Propylene Glycol Concentration by Volume-30 (-22) 3.165 (0.756) 1081.98 (67.55) 0.3246 (0.1875)172.82

Appendix 17 (DOWFROST HD MSDS) Product Name: DOWFROST* HD Heat Transfer Fluid, Dyed Issue Date: 08/31/2007 Print Date: 18 Feb 2010 * Indica

Product Name: DOWFROST* HD Heat Transfer Fluid, Dyed Issue Date: 08/31/2007 Page 2 of 7 Ingestion: Very low toxicity if swallowed. Harmful effects

Product Name: DOWFROST* HD Heat Transfer Fluid, Dyed Issue Date: 08/31/2007 Page 3 of 7 Personal Precautions: Keep unnecessary and unprotected pers

Product Name: DOWFROST* HD Heat Transfer Fluid, Dyed Issue Date: 08/31/2007 Page 4 of 7 !"# $%&'()*+#*,-#.%/0()*+#$123/14(/'# Ph

Product Name: DOWFROST* HD Heat Transfer Fluid, Dyed Issue Date: 08/31/2007 Page 5 of 7 Reproductive Toxicity For the major component(s): In anima

Product Name: DOWFROST* HD Heat Transfer Fluid, Dyed Issue Date: 08/31/2007 Page 6 of 7 This information is not intended to convey all specific re

3. System Design󱚡 NOTICEApricus provides the system design information contained herein as a guide only and does not guarantee the accuracy of

Product Name: DOWFROST* HD Heat Transfer Fluid, Dyed Issue Date: 08/31/2007 Page 6 of 7 This information is not intended to convey all specific re

ii) A second option is to mount the collector on the side of the roof as shown in image to the right. This configuration will lose some afte

This rule of thumb is just an example. Adjust this to meet the habits of householders in your local area. b) Calculation: Shower-head flow rate is m

63 gallons x 8.34 lbs of water per gallon = 525 lbs.525 lbs. of water x 77°F = 40,425 Btu. Assuming 15% daily tank heat loss = 46,490 Btu/day requir

questions.b) Collector Size: The number of solar collectors should be determined based on actual hot water requirements for the presen

components. b) Inside: Extra care must be taken to any piping leaks inside the building. Avoid joints in attic or overhead spaces that could cause si

the heated fluid can reach the tank. The hot fluid sits in the return line and loses heat until the next ON cycle, before it fi

Flow Rate per 30 tubesTemp Rise @ 150Btu/ft2(Clear Winter Day)Temp Rise @ 320Btu/ft2(Clear Summer Day)1 gpm (3.8 Lpm)6°F (3.3°C)17°F (7°C)3.6. Stagnat

IMPORTANT INFORMATION READ CAREFULLYAll components of the solar thermal system must be installed in accordance with those installation regulations r

During other periods of stagnation, the pressure in the system will rise, especially if there is any steam formation, but the same vertic

If any solar collectors are isolated, a drain valve located between the two points of isolation must immediately be opened, otherwise a rapid

3.7.2. Proper Flowa) Using the flow meter on the Apricus pump station you should ensure that the system has the proper flow rate (1.0gpm/AP-30)3.8.

3.8.3. Boiler Boostinga) Controlling Boiler Operation: Boiler operation can be regulated by the solar controller using the thermostat fu

prevent the pump from operating when the collector is above a certain limit. This function is most commonly used with drain-back sy

use with it (without corrosion). Contact the expansion tank manufacturer to confirm which model is necessary, given the system fluid

regulation.b) The standard frame and frames kits are all designed to withstand wind speeds of up to 130 mph (208 km/h) without damage, which

3.14. Snow Loada) In areas prone to heavy snow falls, the solar collectors can be installed at an angle of 50o or greater to promote snow sliding

Refer to section 11.3 for more details on tube replacement.✖ Hail related damage to the collector is not eligible for warranty claims.3.17. Lightning

󱚡 WARNINGFailure to safely control system pressure levels could result in the dangerous rupture or explosion of system components. This m

BLANKApricus Solar Collector Installation & Operation Manual - USACopyright © 2011 – Apricus Inc Doc: A7-05.4.12

3.22. Freeze protectionFreeze protection must be implemented in any regions that experiences freezing conditions at any time throughout the

installed. Contact your local plumbing department for more information.In Canada, a double check valve is required to fulfill the back-flow requireme

b) If installed in a direct flow system or closed loop using a brazed plate heat exchanger (BPHE) an inline strainer should be fitted before the pum

Plain WaterWhitlamSolar Hi-TempClariantAntifrogen SOL-HTDowDowfrostDow Dowfrost HDType of FluidWaterGlycerine baseHigher Glycols with Inhibitors Propy

For example:- Brass fittings- Evacuated tube caps and clips- Heat transfer paste- Evacuated tubes & heat pipes- Frame fasteners- Sensor cables- Ba

• Copper pipe (straight and/or soft rolled)• An automatic air vent solar loop high point• Pipe Insulation Heat transfer fluid• Closed loop pressurizin

ii) Safety on the roof is always an important consideration. Avoid roof work if it is raining and ensure that the inside of the manifold does not

5. Collector Installation5.1. Collector MountingApricus solar collectors are come with a standard frame, which is suitable for flush mounting in

a second wrench underneath the frame.5.1.5. Customizing the Framea) The standard frame, together with the adjustable angle frame kit components can

5.1.8. Asphalt Shingle Roof Mountinga) Apricus recommends EcoFasten Solar flashings that can easily be slipped under 3 tab composition roofing a

...1. Glossary & Convers

Pipe snugly engaged within the Header, the opening of the glass tube inside the Manifold receptacle and the bottom of the tube, protected by the Rubb

5.4. Flat Roof InstallationThe high angle frame is adjustable and appropriate for installations on flat surfaces and provides adjustment from

broken glass that could fall on passersby, if the tubes were ever damaged. (E.g. during an extreme storm due to flying debris or tree branch fa

performed in the mechanical room. The loop should be tested to 116 psi for at least 15 minutes or in accordance with local codes and

Safety glasses and leather gloves must be worn at all times when handling evacuated tubes and heat pipes. Never touch the inside of evacuated tubes or

paste into the insulation, the use to coat each heat pipe tip with a thin layer and remove any excess from the tip. Using this method half a tube ca

5.7.3. Post Installation CleaningClean each evacuated tube with a fluid glass cleaner and cloth then dry clean with newspaper.5.7.4. Take Photographsa

b) All trash should be recycled, whenever possible. c) Chemicals, paints and heat transfer fluids must be disposed of in line with their

6.3. Sensors6.3.1. Sensor Informationa) The Apricus controller comes pre-wired for power and control of the Grundfos pump. All sensor wires mus

when pulling the T1 wire through the roof space. The collector sensor wire must not be run underneath the insulation against the metal pipe as high

...7. Closed Loop Pump Station Installation" 53.

󱚡 WARNINGAny electrical work must be performed by a licensed electrician and adhere to local electrical safety regulations, as required.

e) Recommended Delta-t Settings for ON/OFF: If the pump is shutting off prematurely, reduce the dTmin value.If the pump is running for too long increa

6.6. Complete Controller Menu OverviewAvailable menu items will differ depending on which System type is chosen. See 1.3 in table below.Apricus Solar

1 Service1.1 LanguageEnglish, Deutsch, Français, Svenska, Spanish1.2 Time & DateSelect the date or time line with (+) or (-)1.3 SystemChoose be

Extra Functions(Only available if the corresponding Extra function was selected in the Service menu)2.11 Thermostat Function 2.11.1 StartWhen the wa

• The pump symbols rotate when pumps are activated.• The filled triangles on the 3-way valve symbol indicate the circulation2: Solar storage is workin

7. Closed Loop Pump Station Installation󱚡 NOTICEThe following instructions are specific to the Apricus Closed Loop Pump Station, which is desig

Circulation PumpGrundfos UPS 15-58 FCMax. Flow Rates (zero head pressure)HI=16.5gpm / MED=13.8gpm / LOW=10gpmMax. HeadHI=19 ft / MED=17.9 ft / LOW=13.

7.3. Unpackinga) Pull off front insulation casing - there are no screws or clips to undob) Check that the box contains ALL the materials liste

1 Expansion Tank Connection Kit(1 x Expansion Tank Mounting Bracket)(1 x 1/2” FPT / 3/8” Barbed Onix)(1 x 1/2” MPT / 3/8” Barbed Onix )(2 x 3/8” Onix

...Appendix 15 (J.C. Whitlam Solar Hi-Temp MSDS)! 33...

d) Pressure Relief: The pressure relief valve is included as a safety device, designed to open at 75 psi should the system pressure rise to that

the pump speed adjusted accordingly. The system flow rate can be further adjusted by turning the flow restrictor screw (5/32” or 4mm Allen) on the flo

suitable capacity.b) Pressure Setting: The expansion tank is already pre-charged to 12 psi, but should be raised to the same pressure as the

c) Follow this process to fill and pressurize the system:Step 1. Connect hoses (garden hose fittings) to fill (bottom) and drain (top) ports on pump.S

7.10. Draining Systema) If servicing the collector or any part of the solar loop or the storage tank, the system should be drained of fluid.󱚡 WARNINGO

include with the pump station.Step 5. Controller can also be programmed by using the included SD memory card.i) Initialize the SD Card by first insert

FunctionDescription2.3. dTMin tank1Difference (ΔT) between collector temperature (T1) and Tank1 temperature (T2) that will automatically disengage pum

Recommended Max. Operating Pressure50psi / 3.5barMax. Operating Temperature230°F / 110°CCirc. PumpGrundfos UPS 15-29 SFMax. Flow Rate20.5 gpmMax. Head

8.5. Plumbing Connectiona) Leak Testing: Before commencing attachment of the pump station to the solar loop, the collector must be plumbed to the feed

Step 1. Insert collector sensor (RED high temp wire) into collector sensor well on the solar return side of the collector. Route the wire along the

2. Important Information󱚡 NOTICEThis manual pertains only to the installation and operation of the Apricus solar collector, pump stations,

b) Follow this process to fill the system:Step 1. Close isolation valves (horizontal is closed) between water tank and pump station. The first

allow the collector temperature to drop. Another option is to complete the work before sunrise, or after sunset. Step 2. Once collector temperat

continue to supply hot water to the building. Please confirm this is working before proceeding. Step 5. Open the drain valve on the tank. Open the

FunctionDescription1.14. Pump P1Set to PhAC SC, which is variable speed pump control1.15. Pump P2Set to No SCPh, which is not a non-variable speed pum

9. Dual Wall Brazed Plate Heat Exchangers9.1. Brazed Plate Heat Exchanger Kits (CL)a) The brazed plate heat exchanger kits can be used in closed loo

11. Maintenance & RepairThe solar collector is virtually maintenance free. Other system components such as the pump, heat transfer fluid (closed

󱚡 WARNINGThe following maintenance may ONLY be completed by Authorized Persons11.3. Broken Tubea) If a tube breaks, it should be replaced, as soon as

11.8. Freezinga) If the pump or controller fails or a power outage occurs, during an extended sub-zero period, a direct flow (water) system may suffe

12. Troubleshooting󱚡 WARNINGApart from those inspection items specifically outlined as “HOMEOWNER”, any maintenance or repair must only be co

ProblemCauseSolutionPoor Solar Heating Contribution (Compared to previous output at same time of year)Increased hot water demand• Check if hot water d

2.3. Safety (OSHA / CCOHS)a) At all times, installers must adhere to operation safety and health guidelines as outlined by OSHA (USA) or CCOHS (Canad

ProblemCauseSolutionSystem operation is noisyAir in system piping• Release air from air vent• Purge system of air by following Fill and Pressurize pro

13. WarrantyApricus Solar Collector Installation & Operation Manual - USACopyright  2011 – Apricus Inc Doc: A7-0

MANUFACTURER LIMITED WARRANTYSolar Thermal CollectorHOW TO OBTAIN WARRANTY CLAIM SUPPORTEnd User ObligationsIn order to obtain performance of any obli

14. DisclaimerApricus Solar Co., Ltd. and Apricus, Inc. withhold the right to change dimensions and the characteristics of the product without any

15. Installation ChecklistThe following list is a guide only. Specific items will depend on the nature of the installation.ROOFCollector is facing du

AppendicesAppendix 1 (Standard Frame Kit Assembly Diagram)Apricus Solar Collector Installation & Operation Manual - USACopyright  2011 – Apricus

Appendix 2 (High Angle Frame Kit Assembly Diagram)Part #: FR-XX-HIGH-RFOOTApricus Solar Collector Installation & Operation Manual - USACopyright 

Appendix 3 (AP-30 SRCC OG-100 Certification)Apricus Solar Collector Installation & Operation Manual - USACopyright  2011 – Apricus Inc

Appendix 4 (AP-20 SRCC OG-100 Certification)Apricus Solar Collector Installation & Operation Manual - USACopyright  2011 – Apricus Inc

Appendix 5 (AP-10 SRCC OG-100 Certification)Apricus Solar Collector Installation & Operation Manual - USACopyright  2011 – Apricus Inc

2.4. Collector SpecificationsAP-302x AP-30 (AP-60)Overall Length 180” (2005 mm)80” (2005 mm)Overall Height 26.14” (156 mm) manifold + standard frame6.

Appendix 6 (AP-30C SRCC OG-100 Certification)Apricus Solar Collector Installation & Operation Manual - USACopyright  2011 – Apricus Inc

Appendix 7 (Closed Loop Pump Station - UPS 15-58 FC Pump Curve)TECHNICAL DATA GRUNDFOS SERIES UP34UPS 15-58FC/FRC SUPERBRUTEFlow range: 0 - 17.5 U.S.

Appendix 8 (Direct Flow Pump Station - UPS 15-29 SF Pump Curve)Technical data35Note: If the UP pump is equipped with a timer, the maximum liquid tem-p

Appendix 9 (Drain-Back and Gas Booster Pump - UP 15-100F Pump Curve)Technical data48TM03 5534 38060 1 2 3 4 5 6 7 8 9Q [US GPM]04812162024283236[ft]HF

Appendix 10 (Clariant SOL HT Specifications) June 2008 = registered trademark Page 1/12 !"#$%#&'(!)$*)$#'%)&(+,&-&apos

Appendix 11 (Clariant SOL HT MSDS) MATERIAL SAFETY DATA SHEET Antifrogen SOL HT Page 1 Substance key: 000000324944 Revision Date: 08/25/2008

MATERIAL SAFETY DATA SHEET Antifrogen SOL HT Page 2 Substance key: 000000324944 Revision Date: 08/25/2008 Version : 1 - / USA Date of pri

MATERIAL SAFETY DATA SHEET Antifrogen SOL HT Page 3 Substance key: 000000324944 Revision Date: 08/25/2008 Version : 1 - / USA Date of pri

MATERIAL SAFETY DATA SHEET Antifrogen SOL HT Page 4 Substance key: 000000324944 Revision Date: 08/25/2008 Version : 1 - / USA Date of pri

MATERIAL SAFETY DATA SHEET Antifrogen SOL HT Page 5 Substance key: 000000324944 Revision Date: 08/25/2008 Version : 1 - / USA Date of pri