Cli-mate CLI-AP30 Spezifikationen Seite 42

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broken glass that could fall on passersby, if the tubes were ever damaged. (E.g. during an extreme storm
due to flying debris or tree branch falling on the collector). It may be necessary for a barrier of to be
installed below the collector to catch any falling materials, such as a clear roofing material.
󱚡 WARNING
If the solar collector is installed above an area where people may walk, take appropriate
measures to minimize the risk of injury, if a tube ever broke and glass fell onto the ground or
people below.
5.6. Connection to Plumbing
5.6.1. Plumbing Connection
a) Once the frame has been mounted and the manifold attached, the manifold header may be connected to
the system plumbing.
b) Delayed Commissioning: If the collector is to be installed (including
evacuated tubes) prior to plumbing connection (e.g. on new house), high
temperature resistant covers (aluminum foil) should be placed over the
header inlet and outlet to prevent any contaminants (bugs, spiders, leaves,
dust) entering the header. The solar collector will not be damaged by a short
period of dry stagnation (1-2 weeks), however leaving the solar collector
exposed to the sun and not commission for extended periods will void the
warranty.
c) Soldering: The header connection is standard 3/4” (7/8” OD) copper pipe
size and must be connected by soldering using 90/5/5 (tin/silver/antimony) or
equivalent lead free solder. Maximum allowable lead content in solder for
contact with potable water is normally 0.2% (or as specified by local
plumbing code). In addition only use solder that is able to withstand
temperature of at least 482
°
F (250
°
C) without softening.
When soldering, care must be taken to avoid exposing the manifold casing to the torch flame. Place a wet
cotton cloth around the base of the header pipe to reduce at the silicone rubber seal. Point the flame away
from the collector and anything flammable while soldering. Take care not to set the wet rag on fire. It is
advisable to purchase a pocket fire extinguisher and keep it handy while soldering.
Damage to collectors and other components incurred by extended dry or wet stagnation will not be eligible for
warranty claims.
5.6.2. System High-Point Air Purge
a) In order to completely purge the air from direct flow and closed loop systems, a Tee fitting must be
installed at the high point in the system. Usually, this Tee can be soldered direction on the collector outlet
(hot), instead of just a 90 elbow. The Tee side-connect (bull, arm) will then be on the collector header pipe,
the lower Tee connect (pass-thru, run) on the Return Line and a ball valve
can be then be installed on the uppermost Tee connect (pass-thru, run). On
the top side of the ball valve, an automatic air vent should be installed
TEMPORARILY. After flushing and charging is complete, the ball valve
should be closed and the air vent removed and stored on-site. Leaving the
air vent in place will lead to degradation over time potentially forming a leak
on the roof.
b) Complete instructions for purging the collector of air are presented in
detail in sections 7 & 8.
5.6.3 Leak Testing
a) BEFORE filling the solar loop piping, the collector must be plumbed to
the Supply (Feed) and Return Lines and an AIR PRESSURE TEST
Apricus Solar Collector Installation & Operation Manual - USA
Copyright © 2011 – Apricus Inc Doc: A7-05.4.12-PB Page 39 of 129
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